Double Block & Bleed Inspection plug valves

Type DBI

  • “double block & bleed” with only one valve
  • inline bleed inspection
  • reliable and tight

DN 15 – 600 / PN 63 – 160
NPS ½ – 24 / Class 600 – 900

Range of application:
-60 < T < 230/320°C
vacuum-capable

Probenahme-Industriearmatur Typ Contiflow, Hersteller: AZ Armaturen GmbH

Double Block & Bleed Inspection plug valves

Type DBI

Probenahme-Industriearmatur Typ Contiflow, Hersteller: AZ Armaturen GmbH
  • “double block & bleed” with only one valve
  • inline bleed inspection
  • reliable and tight

DN 15 – 600 / PN 63 – 160
NPS ½ – 24 / Class 600 – 900

Range of application:
-60 < T < 230/320°C
vacuum-capable

Sealing systems

Design characteristics

  • functionality DIB (double isolation and bleed) acc. to API 6D
  • with bleed connection
  • suitable for critical service
  • adjustable plug in case of leakage
  • simple and favourable automation
  • Fire-Safe – API 607 / ISO 10497 (externally)
  • low fugitive emission in line with TA LUFT, ISO 15848 & API 641 requirements
  • long durability

Options

  • vented plug
  • customer-specific positioning of the test connections
  • automatic thermal relief
  • inspection valves

Sealing systems

Design characteristics

  • functionality DIB (double isolation and bleed) acc. to API 6D
  • with bleed connection
  • suitable for critical service
  • adjustable plug in case of leakage
  • simple and favourable automation
  • Fire-Safe – API 607 / ISO 10497 (externally)
  • low fugitive emission in line with TA LUFT, ISO 15848 & API 641 requirements
  • long durability

Options

  • vented plug
  • customer-specific positioning of the test connections
  • automatic thermal relief
  • inspection valves

Functionality

Block 1

Block 2

Inspection valve I

Inspection valve II

Bleed valve

  • AZ plug valve with two self-sealing elements block 1 & 2
  • closing of the valve, sealing of block 1 & 2
  • opening of the bleed valve for tightnesstesting
  • if necessary, actuation of the inspection valves

Complete system with compact dimensions

easy operation with hand lever, gearbox or quarterturn actuator

Plug adjustment

Fire-Safe sealing design and other sealing systems

no media underneath the cover

plug valve with full bore design (option)

Compact installation space

  • no double-valve-system required
  • face to face acc. to EN and ASME
  • top-entry access
  • easy accessibility for service

Vented plug prevents pressure build-up due to thermal expansion underneath the plug (optional)

Bleed inspection without loss of media due to goose neck pipe

Technical Comparison type DBI vs butterfly valve with bleed function

Installation: butterfly valve unit

Block 1

Block 2

Bleed valve

Separate gauge valve

Face-to-Face

Disadvantages

  • 2 butterfly valves
  • 2 separate actuators required
  • gauge and bleed valve not integrated in valve body

Installation: AZ plug valve, type DBI

Block 1

Block 2

Bleed valve

Integrated inspection gauge plug valve

Face-to-Face

Advantages

  • compact solution with 1 valve only
  • gauge and bleed valve integrated in valve body
  • 1 actuator
  • easy replacemant of butterfly valve unit

Type DBI

Type overview with thermal relief

Type DBI-B

  • bleed valve to check tightness when main valve is closed
  • bleed outlet standard with “goose neck” pipe
  • Accessories
    • manometer/ pressure gauge
    • pressure transmitter
    • valve automation
    • locking device

Type DBI-B&I

  • bleed valve to check tightness when main valve is closed
  • inspection valve for inspection and revision services
  • Accessories
    • manometer/pressure gauge
    • pressure transmitter
    • valve automation
    • locking device

Type DBI-B&2I

  • bleed valve to check tightness when main valve is closed
  • inspection valve I and II (upstream / downstream) for inspection- and revision services
  • Accessories
    • manometer/pressure gauge
    • pressure transmitter
    • valve automation
    • locking device

Type DBI-TR1

  • thermal relief system to prevent pressure build-up due to thermal expansion in the plug
  • isolation valve in case of service
  • Accessories
    • bleed valve
    • manometer/pressure gauge
    • pressure transmitter
    • valve automation
    • locking device

Type DBI-TR2

  • thermal relief system to prevent pressure build-up due to thermal expansion in the plug and downstream pipeline
  • isloation valves in case of service
  • Accessories
    • bleed valves
    • inspection valves
    • manometer/pressure gauge
    • pressure transmitter
    • valve automation
    • locking device

AZ Armaturen Engineering